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Impingement Jets Mixing Skids for high flow production of nanoparticles (LNP, microemulsions, etc.)

Impingement jets mixing skid for Pilot Scale

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Article No.: IJM-SKID-1
Articlename: IJM-Skid - Pilot Scale Unit

Impingement jets mixing skid for Pilot Scale


IJM-Skid (Impingement jets mixing technology) for pilot scale for high-flow production of nanoparticles (LNP, microemulsions, etc.)

The Impingement Jets Mixing (IJM) Pilot Scale Unit for high-flow production of nanoparticles (LNP, microemulsions, etc.) is the perfect choice for R&D purposes and small productions batches.  

The unit contains of four pumps enabling all the steps from predilution of the Concentrated Active Pharmaceutical Ingredient (API), Impingement Jets Mixing of lipid and API phase and finally the quenching of the nanoparticle solution. 

Furthermore the unit is equipped with four flowmeters for flow monitoring, one jets mixer and two mixers for predilution and quenching. Our CDS software provides an intuitive and easy operating of the IJM-SKID. The system visualization offers a graphical representation and allows easy handling of the complex flow processes. Additionaly, each device which is displayed in the fluidic scheme can be manually controlled, giving the opportunity to optimize, change and adapt your conditions also during the run. The software complies with 21 CFR Part 11.

The skid is built in a stainless steel frame on casters and are suitable for CIP cleaning procedure in pharmaceutical production.

 

The Impingement Jets Mixing (IJM) Pilot Scale Unit for high flow production of nanoparticles (LNP, microemulsions, etc.) consisting of:

  • 4 KNAUER high-pressure dosing pumps 80P
  • 4 Coriolis flow meters
  • 1 KNAUER IJM mixers
  • 2 Mixers
  • 8-port multiposition Valve
  • Inlet for Lipid and mRNA (Sanitary Clamp Connector)
  • Inlet for buffer (Sanitary Clamp Connector)
  • Outlet for LNP solution (Sanitary Clamp Connector)
  • Internal piping
  • Frame (stainless steel system 1.4301)
  • CDS software, 21 CFR part 11 compliant
  • Chromatography workstation with 27" monitor
  • Installation & familiarization by KNAUER


In addition, we offer for our customers:
• Material Documentation of wetted surfaces 
• Customer Service before, during and after the set up
• Capillary customization and labeling
• FAT (Factory Acceptance Test at KNAUER Berlin)
• SAT (Site Acceptance Test at customer site)

 

 

Key Features

Technical Data

Impingement Jets Mixing Skids Details

Number of impingement jets mixers 1
Number of pumps 4
Number of flow meter 4
Number of valves 1
Process connection inlet 1/2" Tri-clamp (4 Inlets) - different connections on request
Process connection outlet 1/2“ Tri-clamp (1 Outlet) - different connections on request.
Volumetric flow rate (L/min) up to 1 liter/min
Volumetric flow rate (L/hour) up to 60 liter/h
Maximum operation pressure 100 bar
Liquid temperature range 4−60 °C (39.2−140 °F)
Wetted materials stainless steel, PEEK, Titanium, FFKM, PTFE, GFP (graphite fiber reinforced PTFE), aluminum oxide (Al2O3), ruby, sapphire
Software CDS, 21 CFR part 11 compliant
Interfaces Pump: LAN, RS-232, pin header connectors;
Flow meter: RS-232 + FLOWBUS;
Valve drive: LAN
Power supply Pump: 100–240 V, 50–60 Hz;
Flow meter: +15…24 V DC,
Valve drive: 24 V DC
Maximum power consumption Values per device
Pump: maximum 320 W;
Flow meter: 3 W ;
Valve drive: 65 W
Ambient conditions Temperature range: 4–40 °C; 39.2–104 °F; below 90 % humidity (non condensing)
Dimensions 900 x 915 x 700 mm
Weight ~ 150 kg
API-predilution and quenching YES
GMP-ready documentation YES
Factory acceptance test YES
Site acceptance test YES
Purchase order lead time about 3 months
Disclaimer Depending on the process the end user must consider the legal situation of patents and intellectual property. KNAUER is designing the customized hardware solution on customers request

Documents and more information

Certified Quality 

KNAUER is known for the quality of its products and has been certified several times. We produce high-tech laboratory instruments for research, routine analysis and production for 59 years.
See all Quality certificates

In addition, we have extended documentation about all our products, including CE Declarations of Conformity.
See all CE Declarations of conformity
 

Innovation and quality - since 1962. Made in Germany.

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Technical data or prices are subject to change without notice. Prices may vary by country and do not include taxes, customs duties or delivery.
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